King Kutter Lawn Mower 999998 User Manual

PO Box 1200 305 Commerce Drive Winfield, Alabama 35594 ROTARY MOWER OPERATION AND PARTS MANUAL Part No 999998 www.kingkutter.com

10 Figure E Figure F Figure G Figure H Figure I Figure J

BEFORE PUTTING ROTARY MOWER INTO SERVICE (IMPORTANT-INSTRUCTIONS PRIOR TO START UP) SHIPPED WITH OIL IN GEARBOX SHIPPED WITHOUT GREASE IN GREASE FITT

12 SAFETY TRAINING  Safety is a primary concern in the design and manufacture of our product. Un-fortunately, our efforts to provide safe equipme

PREPARTION  Never operate the tractor and mower until you have read and completely under-stand this manual, the Tractor Operator’

OPERATIONAL SAFETY  The use of this equipment is subject to certain hazards that cannot be protected against by the mechanical means or product de

OPERATIONAL SAFETY continued...  Never allow the cutting blade to con- tact such items. Cut material higher at first, allowing rotary

OPERATIONAL SAFETY continued...  Pass rotary mower diagonally through sharp dips and avoid sharp drops to pre-vent “hanging up” tractor and rotary

ATTACHING TO TRACTOR STEP 1 Attach to tractor's category 1 three point hitch as descri

ATTACHING TO TRACTOR continued... STEP 5 Place and hold inner PTO shaft section next to outer section and check if PTO shaft is

19 SIZING PTO SHAFT STEP 1 Cutting the PTO shaft to length. NOTE: Be sure to cut equal lengths of each PTO shaft section. Clamp

20 OPERATING INSTRUCTIONS This mower was designed to CUT PASTURE GRASS AND ROUGH AREAS UP TO 1" IN DIAMETER.. Use of your rotary mower to c

Note: For best results in heavier cutting conditions adjust the deck so the rear of the mower is approximately 2" higher than the front. This met

MAINTENANCE 1). Periodically check and maintain proper gear oil level. 2). Every 8 hours, wheel fork (s), wheel hub (s), PTO shaft universal joint

23 MAINTENANCE SAFETY  Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.  Follow good shop practices.

24 SAFETY SIGN LOCATIONS The types of safety signs and locations on the equipment are shown in the illustration below. Good safety requires that you

25 1

26 2 3

27 4 5

28 6 7 MODEL NO. DESCRIPTION SN# XXXXXXXXXX 8

29 SHEAR PIN PTO SHAFT Ref. No. Part Name 147034 147022 147029 1 Roll Pin Kit 500133 500131 500131 2 Male Tube End Yoke 151065 151045 151045

TO THE PURCHASER This manual contains valuable information about your new King Kutter Mower. It has been carefully prepared to give

30 Ref. No. Part Name 147248 147129 147134 1 Cross Kit 170020 170015 170020 2 Roll Pin 170120 170120 170120 3 Female Tube End Yoke 151070

31 SLIP CLUTCH ASSEMBLY Ref. No. Part Name 7” 8” 1 Clutch Spring with Compression Bolts (Pkg 8) 500140 500140 2 Flanged Yoke 196006 196011 3

32 ROTARY MOWER- LIFT Ref. No. Part Name Rotary Mower Size 40”-40hp 4’- 40hp 5’- 40hp Part 5’- 60hp Number 5-1/2’-40hp 5-1/2’- 60hp 6’- 40hp

33 Ref. No. Part Name Rotary Mower Size Part 5’- 60hp Number 5’- 80hp 1 Tire & Rim /w Hub 501000 501000 2 Wheel Fork Assembly 403602 403602 3

34 Ref. No. Part Name Rotary Mower Size Part 6’- 60hp Number 6’- 80hp 7’ - 60hp 7’ - 80hp 1 Tire & Rim /w Hub 501000 501000 501000 501

35 Ref. No. Part Name Rotary Mower Size Part 4’- 40hp Number 5’- 40hp 5’- 60hp 6’- 40hp 6’- 60hp 6’- 80hp 1 Tire & Rim /w Hub 403001

36 ROTARY MOWER– 7’ PULL Ref. No. Part Name Part Number Rotary Mower Size P-84-60-HD P-84-80-HD 1 Tire & Rim /w Hub 501000 501000 2 Cross A

PTO SHAFTS COVER REMOVAL (Pictures are on next page) BONDIOLI- (BYPY) 1). There are 3 white tabs around the cover as sho

38 BONDIOLI COVER REMOVAL EUROCARDAN SERIES 4 COVER REMOVAL

39 PTO SHAFTS COVER REMOVAL EUROCARDAN SERIES 5 1). There are 2 black tabs around the cover as shown in (B in F

It is the purchaser and/or operator’s responsibility to….  Read and understand the information contained in this manual.  Operate, lubricate,

40 40 HP GEARBOX

41 Ref. No. Part Name Gearbox 184000 Gearbox 184005 Gearbox 184010 1 Snap Ring 106138 106138 106138 2 Input Seal (NAK 35 x 54 x 10) 156010 156

42 60 HP GEARBOX

43 Ref. No. Part Name Gearbox 184060 Gearbox 184065 1 Input Seal (NAK 35 x 60 x 10) 156040 156040 2 End Cap Input 129025 129025 3 Gasket Input

44 80 HP GEARBOX

45 Ref. No. Part Name Gearbox 184080 1 1/2” Vented Pipe Plug 131035 2 Input Seal (NAK SC 35 x 60 x 10) 156040 3 1/8” Pipe Plug 131040 4 End Ca

46 1. Limited Warranty. King Kutter, Inc. (“King Kutter”), P.O. Box 1200, Winfield, Alabama 35594, warrants to the original retail pur-chaser (“Purcha

47

5 CONTENTS ITEM PAGE Safety ... 6 Assembly Instructions ...

SAFETY READ AND FOLLOW THE INSTRUC-TIONS IN THIS MANUAL AND ESPE-CIALLY IN THE SAFETY SECTION. FAILURE TO DO SO CAN RESULT IN SERIOUS IN

EQUIPMENT SAFETY GUIDELINES  Safety of the operator and by standards is one of the main concerns in designing and devel-oping a mower. However, e

ROTARY MOWER ASSEMBLY INSTRUCTIONS STEP 1 Place rotary mower on a flat, level surface. (See Figure A) STEP 2 Remove the wired on PTO shaft, lift

9 STEP 7 Using the right side lift arm as a lever, pull to the outside of the lift arm bracket and inset bolt through lift arm and lift arm bracket.